Machine for the Application of Actuator Caps on Aerosol Cans

The challenge

A leading manufacturer in the insecticide sector needed to manage a very specific process: aerosol cans arrived already filled and sealed, complete with gas and product, and required the application of the final actuator cap.
This was not a standard cap, but a delicate component that required a high level of accuracy during application.

The line had to reach a speed of 150 pieces per minute, making stability and process repeatability essential.

The technical difficulty

The actuator caps supplied were particularly sensitive: excessive pressure or even slight misalignment could cause breakage, resulting in downtime or an increase in rejects. Furthermore, working with cans that were already sealed and pressurized meant there was no margin for error: each operation had to be performed with the utmost precision without compromising the product’s functionality.

The TorQ solution

Torq developed a dedicated machine for the application of actuator caps on pre-filled aerosol cans, designed to ensure constant precision even at sustained speeds.

• A precise centering system guarantees correct cap positioning.

• Calibrated gripping mechanisms prevent excessive pressure, protecting the delicate component.

• The structure was optimized to ensure reliability and smooth operation throughout the production cycle.

The result

Today, the machine allows the customer to apply actuator caps safely and consistently, maintaining a speed of 150 pieces per minute without compromising quality.
Thanks to this solution, scrap rates were reduced and a stable production flow was achieved, even when handling particularly delicate components.

Looking for a tailored packaging solution?
Contact us today to discover how Torq Packaging can enhance your production process and provide customised solutions to meet your unique needs.